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Nevada Gold Mines invests in 200-MW solar plant, construction to begin in Q3

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Nevada Gold Mines (NGM) is investing in a 200-megawatt (MW) solar power plant designed to accelerate its decarbonization program, in line majority owner Barrick Gold’s (NYSE: GOLD; TSX: ABX) Greenhouse Gas Reduction Roadmap.

NGM has entered a partnership with Arizona-based First Solar to manufacture all modules required to support the 200 MW plant, entirely in the United States. NGM has already commenced detailed engineering, and expects to begin construction in the third quarter. The modules supplied by First Solar are expected to be delivered in the beginning of the second quarter of 2023 and will power both phases of the power plant.

Ensuring that the selected contract partner for this project fully supported NGM’s values was a top priority for the company, NGM stated. It chose to contract with a supplier who is committed to fair labour practices, investing in American manufacturing and American jobs, and is one which will deliver high-performance solar panels with the lowest carbon footprint and the best environmental profile available today.

Although this process has been time-consuming, it has allowed the company to optimize the project schedule to commission both phase I and phase II by early 2024, NGM said.

NGM is currently committed to a 20% carbon reduction goal by 2025. This will be achieved through the 200MW solar array construction and the conversion of its coal-fired power plant to cleaner burning natural gas.

“The project is the latest in a series of carbon-reducing initiatives across the group’s global operations,” says Barrick group sustainability executive Grant Beringer. “The solar power plant will complement the transition of NGM’s coal power plant to a dual fuel process, which will enable it to generate electricity from natural gas, reducing carbon emissions by as much as 50%.”

NGM is joint venture owned 61.5% by Barrick, with Newmont (NYSE: NEM; TSX: NGT) holding the remaining 38.5%. It is the single largest gold-producing complex in the world with a portfolio of 10 underground and 12 open pit mines.

For more on Barrick’s approach to sustainability, visit www.barrick.com/English/sustainability.

Constantine JV sets $17.9M budget for Palmer project in Alaska

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Constantine Metal Resources’ (TSXV: CEM) flagship Palmer property in southeast Alaska has been given a budget of US$17.98 million for its upcoming work program. Palmer is an advanced stage copper-zinc-gold-silver exploration project with road access and located within 60 km of the deep sea port at Haines.

The project currently hosts two NI 43-101-compliant resources, the Palmer deposit and AG Zone deposit, with a total consolidated mineral resource of 4.68 million tonnes grading 5.23% zinc,1.49% copper, 30.0 g/t silver, 0.30 g/t gold and 9.6 million tonnes of inferred resources grading 4.95% zinc, 0.59% copper, 69.3 g/t silver, 0.39 g/t gold.

The 2022 program will include plans for a surface exploration drilling program, continuing baseline environmental work, and preparation for the development of an underground incline (ramp) for future exploration and definition drilling.

As part of the preparation work for the underground exploration program, which is expected to start in mid-2023, the company will look to complete the final 1-km of the underground portal access road, construction of facilities for an updated wastewater design discharge system, as well as a 50 to 60 person camp to support exploration activities.

The surface exploration drilling program is designed to test for the offset of the large South Wall deposit, plus exploration targets including Terminus and Jasper Mountain that can be tested from surface and are readily accessible from the planned underground exploration development.

“This is the single largest Palmer program and budget, and it will set the stage to initiate underground exploration to provide essential technical information to be included in a future feasibility study,” Garfield MacVeigh, president and CEO of Constantine, commented.

The company’s joint venture partner, Dowa Metals & Mining, will fund the entire 2022 program. Constantine will not contribute to the funding of the program at this time, but has the option to pay its share of the 2022 program expenses.

Dowa Metals, based on Tokyo, Japan, initially earned into a 49% interest in Palmer with expenditures of US$22 million between 2013 and 2016. Last year, it increased the JV interest to 55%, with Constantine remaining as the project operator.

More details on Constantine’s upcoming plans can be found at www.constantinemetals.com.

Mining’s latest pivot means adjusting to a higher-cost world

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Mining was one of few industries that saw relatively little disruption at the start of the global Covid-19 pandemic in March 2020. And although miners endured commodity price volatility, they enjoyed low or stable costs in the early part of the pandemic (remember the first-time-ever negative oil price of April 2020, when West Texas Intermediate went down to -US$37.63 per barrel?). 

Lower input costs — as well as cost control efforts by miners — led to record profits, share buybacks and beefed up dividends to shareholders. But inflation has returned. Last year, a combination of Covid stimulus funds, supply chain stresses, pent-up demand and a loosening of Covid restrictions pushed inflation rates in the U.S. to 7%, up from 1.3% in 2020. In January — before the Ukraine war started — U.S. inflation reached 7.5% — its highest level in 40 years. (The inflation rise has been more modest in Canada — from 0.7% in 2020 to 3.4% in 2021, but according to the World Bank, high inflation is widespread, with 15 of 34 countries classified as advanced economies experiencing 12-month inflation of above 5% last year). 

And then on Feb. 24, Russia attacked Ukraine — pushing commodities prices to record highs and fanning inflation higher. 

At the mine site, the costs of key inputs have risen dramatically from their 2020 pandemic lows, when Covid lockdowns caused a period of deflation. In a mid-March research report, Big Global Miners — 3 Big Issues: Growth, Future Portfolios & Costs, Bank of America highlighted a 350% rise in fuel (Brent crude); a more than 600% increase in sulphuric acid (in Chile); a 300%-plus increase in steel; and a 400%-plus increase in spot LNG in Europe from their lows two years ago to recent highs. 

While central banks are finally starting to raise rates to combat inflation (the U.S. Federal Reserve raised rates in mid-March by 0.25% to 0.5% — the first rise since 2018 — and the Bank of Canada did the same in early March), they may now be forced to move more cautiously to balance the added economic and political risk and uncertainty introduced by the Ukraine war. 

KEEP READING AT NORTHERN MINER

Excelsior releases updated PFS on Gunnison, PEA on Johnson Camp

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Excelsior Mining (TSX: MIN) (OTC: EXMGF) has released results of an updated prefeasibility study on the North Star Deposit of its Gunnison copper project and a preliminary economic assessment on the Johnson Camp mine heap leach, both situated in Cochise county, southeastern Arizona.

Gunnison PFS

Gunnison is designed as an in-situ recovery copper mine using solvent extraction-electrowinning (SX-EW) to produce copper cathode. The project is permitted to produce 125 million lb. of the product a year. First production occurred in late 2020.

Using a 7.5% discount rate and a life-of-mine average copper price of US$3.93/lb, the Gunnison PFS shows a net present value of US$1.35 billion with an internal rate of return of 44.9% after-tax.

Over a 24-year mine life, Gunnison is projected to produce 2.15 billion lb. of copper in three stages. Initially, it will output 25 million pounds of copper cathode per annum, followed by an intermediate expansion stage to 75 million lb. and a final expansion stage to full production of 125 million lb.

The project’s pre-production capital costs was calculated at US$45.1 million, which includes a 15% contingency, EPCM, freight, mobile equipment, owner’s costs and capital spares. Payback period for this pre-production capital is 4.8 years. The LOM operating costs were estimated at US$0.91/lb, while its all-in cost (LOM capital costs plus operating costs) was US$1.70/lb.

The PFS report is based on total measured and indicated resources of 873 million tonnes grading 0.29% copper (nearly 5 billion lb. copper) for the North Star deposit, as estimated in the 2016 feasibility study.

Probable reserves at the deposit totalled 782 million tonnes, again averaging 0.29% copper, for 4.5 billion lb. copper.

Johnson Camp PEA

The Johnson Camp mine has historically been an open pit, heap leach operation since Cyprus Minerals opened the property in the 1970s. The operation includes two open pits, a two-stage crushing-agglomerating circuit, a fully functioning solvent extraction-electrowinning (SX-EW) plant capable of producing 25 million lb. of cathode copper per year.

Excelsior is currently exploring re-opening the Burro and Copper Chief pits for open pit mining to produce run-of-mine material that can be placed on a new leach pad, as a means of extracting copper from the remaining mineral resources within the two pits. The PEA was prepared with respect to this planned re-opening.

The technical report shows total copper production of 65.9 million lb. from 34.4 million tonnes of ore mined (0.39% total copper grade) and 19.6 million tonnes of heap leach material over an approximate five-year period. At a 7.5% discount rate, the JCM operation would have an after-tax net present value and internal rate of return of US$7.8 million and 13.4%, respectively.

Initial capital for the new heap leach pad is calculated at US$26.5 million, while the initial mine capital is set at US$14.3 million.

With the positive NPV result of the Johnson Camp open pit and heap leach PEA, Excelsior has an opportunity to increase copper production in the short to medium term with conventional mining and utilizing our existing solvent extraction infrastructure,” Robert Winton, senior VP of operations, stated.

The JCM plan has been developed with the expectation that it will produce leachable copper material and provide cash flow while the Gunnison project is being constructed.

Taseko’s Florence Copper nominated for two environmental awards in Arizona

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Taseko Mines (TSX: TKO) recently celebrated the nomination of its Florence Copper project for two environmental excellence awards from Arizona Forward, a non-profit organization that promotes cooperative efforts to improve the environment and quality of life in the state of Arizona.

The Florence Copper project, specifically the production test facility (PTF) it operated beginning in 2019, was nominated for the Arizona Forward award categories of ‘circular economy solutions’ and ‘technology innovation’. The organization’s 40th annual awards presentation was held on March 19.

“Although Florence Copper was not a final award recipient, we are very proud of the nomination and the recognition we received from Arizona Forward. The Florence Copper PTF has demonstrated that in-situ copper recovery is an environmentally sound and sustainable method to produce copper – an essential metal for the global energy transition,” Stuart McDonald, Taseko’s president and CEO, commented.

“With its small environmental footprint, unparalleled greenhouse gas intensity per unit of production, lower energy and water requirements than conventional mining, limited land disturbance, and numerous site redevelopment opportunities post-closure, we believe Florence Copper heralds a new era of American mining,” he added.

Florence Copper is an in situ copper recovery project located between Phoenix and Tucson. It is designed as a two-phase development, with the PTF being its first phase, followed by the second-phase commercial facility.

The Phase 1 facility, which included 24 injection, recovery and monitoring wells and an solvent extraction-electrowinning (SX/EW) plant, commenced operation in December 2018. Operating the PTF successfully demonstrated the ability to produce high-quality copper cathode, within the stringent environmental guidelines of the permits.

Taseko is currently advancing the permit amendment process to transition the project to the commercial production facility, which includes an expanded wellfield and SX/EW plant that will produce an average of 85 million lb. of copper per year over a 20-year life.

An underground injection control (UIC) permit is pending for the company to begin building the copper facility, for which the U.S. Environmental Protection Agency (EPA) issued a draft decision late last year.

More information on the Florence Copper project can be found at www.TasekoMines.com.

JV Article: SRK Consulting helps miners maximize the value of resource drill programs

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Mineral exploration is at the front end of the mining industry, and the discovery of new orebodies is vital to meeting the increasing demands of a growing world population.

However, finding new orebodies, particularly ones sufficiently enriched to become working mines, is hugely challenging.

Even after a discovery has been made, “defining the size, grade, and continuity of the mineralization, and then estimating its mineral resource or reserve can be extremely costly and time-consuming,” says Justin Smith, principal consultant at SRK Consulting.

“With exploration budgets continually being squeezed, geologists need to design and execute drill programs that maximize the value of exploration and resource drilling – usually as additional profitable resources or reserves.”

Although there are various methods for ranking and prioritizing drill targets based on depth, expected grade, volume, and general continuity of a potential orebody, the quantification of the potential value of each planned drill hole “is rarely performed by companies,” he says.

For many exploration companies, he adds, testing the effect of a drill hole “is simply considered unnecessary, as the most interesting geology can be seen on a cross section and then targeted.” However, he says this assumption can often “be risky and lead to wasted drilling dollars.”

Smith, who has over a decade of experience in mine planning and engineering, says that explorers should “view mining projects as a business” and, as such, should ensure that “expenditures maximize the potential profit.”

He says that once a resource estimation is incorporated into a geological model, modern modelling software can perform pit or stope optimization runs, allowing drilling campaigns to be designed and tested “much faster today than even ten years ago.”

“The impact a drill hole is likely to have on the value of a deposit can then be tested before any investment in actual drilling is made, potentially eliminating the cost of drilling a hole that adds no value to the deposit.”

Smith says the process doesn’t require expensive software packages supported by specialized consultants, with geological modelling software, like Seequent’s Leapfrog Geo, providing a quick and relatively inexpensive solution.

“Provided a company has sufficient existing model data and reasonable geologic and grade models, a basic geological modelling package and optimization software can allow them to plan more cost-efficient and effective resource drilling campaigns.”

To illustrate a real-world application of the process, he described its implementation at the Yandera copper project in Papua New Guinea, owned by Era Resources Inc. (In 2021, the Canadian junior exploration company Freeport Resources acquired Era.)

“Yandera is a large, low-grade porphyry copper deposit located in very steep mountains in the jungles of Papa New Guinea. The corporate focus was to bring more ore tonnes into the project’s resource to increase its value,” Smith explains. 

The terrain and scattered grade distribution, he says, led to numerous possible drill targets, with each target requiring drill pads cut into the side of mountains and helicopters to haul in equipment. In addition, he adds, the monsoon season was also approaching.

“The number of drill targets, expensive drilling costs, and short drilling season, meant that a more sophisticated approach to prioritize the drill targets was required,” he says.

Using planned hole data and expected intercepts and grades provided by Yandera’s geologists, Smith modelled “virtual ore zones” and then fed these into automated resource estimation programs.

“We then re-estimated the resource model, filling the newly defined virtual ore zones with grades, and a pit shell was generated,” he explains. “Each drill hole’s expected impact on the in-pit resource was then evaluated, and the drilling program prioritized accordingly.”

He noted that the entire process, which included over 100 planned holes, took less than two days.

As the drilling program progressed, Smith assessed sampling results in near real-time and the planned holes were adjusted to reflect the real-world drilling results. The model was then re-run, and target priorities adjusted. 

“In total, four modelling iterations were run, leading to changes to the planned drill program, with the subsequent investment in drilling increasing in areas that outperformed the virtual model and abandoned in underperforming areas.”

He says the new approach yielded a 20% increase in the mineral resource by increasing the drilled metres by less than 5%.

“Quantifying the possible value of a resource drilling campaign before drilling can reduce the risk associated with exploration and help to maximize the return on that investment,” Smith says.

The preceding Joint Venture Article is PROMOTED CONTENT sponsored by SRK CONSULTING and produced in co-operation with The Northern Miner. Visit www.srk.com for more information.

Foraco wins $76M deep directional drilling contract with BHP Olympic Dam

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Foraco International (TSX: FAR), a leading global provider of mineral and water drilling services, has been awarded a contract is for exploration and evaluation drilling services near Olympic Dam mine complex in Australia. The deposit contains significant amounts of gold, copper and uranium.

The contract is signed for a three-year period plus two optional years as an extension. It will involve a total of five rigs, most of them being remotely operated, and has a total face value of approximately $76 million (US$60 million), excluding options. If the two-year options are exercised, the face value could reach $114 million (US$90 million).”We have been working hard to market our technical expertise in deep diamond directional drilling services around the world for nearly a decade now and are very excited to start a new relationship with BHP. This is a great reward for all our employees, field crews and support teams” said Daniel Simoncini, CEO of Foraco.

“We believe long term relationships with leading global companies like BHP are an efficient way to increase our profitability resilience, while providing good quality professional life to our employees with who we can share a decent time horizon long enough to develop them, train them and make them safer and happier,” he added.

For more information about Foraco, visit www.foraco.com.

How to boost mineral processing efficiency and cut waste

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Often depicted in media by historical pictures of coal miners with a pickaxe or prospectors panning for gold, the mining industry has not modernized, thinks the average citizen. This is an unfair and inaccurate depiction of one of the most innovative industries on the planet. Today, we use complex extraction processes and machines that are created for a specific task – like sorting different sizes of ore for crushing and automated ventilation systems for underground mines.

Sometimes the sought-after mineral is so small that it’s nearly invisible to the naked eye. This means mineral processing is a huge component of the mining industry, but it isn’t always top of mind when an average person thinks about mining.

We will need more mined materials and increasingly esoteric metals as society decarbonizes. For example, compared to a conventional car, building an electric car uses approximately six times the amount of minerals.1

Trends we’re seeing and work we’re doing

Due in part to the increased demand for minerals and metals, there is also an increasing requirement for new mines and brownfield expansions. Investors and consumers are both demanding more sustainably sourced products. So, how can we be more sustainable in the mining industry? We can start by increasing efficiency and reducing waste during mining and mineral processing. When the opportunity allows, a mine site, including its processing plants, can utilize renewable energy.

1 | Increasing Efficiency

One way to operate in a more environmentally friendly way is to ensure processing systems are running with maximum efficiency. A process that’s been working well for years might be due for a checkup to see if there are ways to optimize both the energy use and material yield.

Rendering of a vanadium electrolyte plant that will boost redox flow batteries capacity. CREDIT: STANTEC

Over the last few years, we’ve seen a spike in demand for efficiency-related work – like energy audits and debottlenecking projects. If done right, sustainable designs and practices can save energy, drive costs down, and improve recovery rates. For example, a copper mine in Arizona completed a debottlenecking study and found they could save energy costs by modifying their grinding and crushing circuit. This also reduced their greenhouse gas emissions and increased their recovery.

How we handle materials before and during processing can also increase efficiency. Streamlining transportation or reconsidering what needs to be transported makes a big difference. For example, there is an underground gold mine in Turkey that has an underground crushing chamber. By beginning the minerals processing journey as close to the mined ore as possible, it maximizes materials handling efficiency.

2 | Reducing waste

We know that the natural resources on this earth are finite. The mining industry has a duty to operate within the concept of sustainable development. We must treat our resources responsibly. Resource scarcity can be lessened by reusing or recycling waste materials and tailings.

Many sites have deployed innovative ways to reuse water at mine sites. Roy Hill’s Pilbara operation in Western Australia built an aquifer recharge system. The mine site consists of a conventional open pit bulk mining operation with a 60 million tonnes per year processing plant. Managing groundwater is a consistent challenge for mine operators. Storing and recycling the water is the most sustainable option and mitigates any environmental risk to local flora and fauna. Our team managed the detailed design of a pipeline to transport dewatered saline water from the remote mine to an aquifer approximately 45 km away.

In the industry it is becoming more popular to re-process tailings or waste rock to extract other minerals (not the original sought after resource). A great example of this is a gold adsorption pilot plant, built to maximize gold recovery from tailings waste. The plant trialed back-end recovery of a new flotation tailings stream through the existing gold plant. The client wanted to know if the existing carbon-in-leach circuit, a part of the gold extraction process, had the additional capacity to accept flotation material and recover sufficient gold. The pilot plant was a success. Now the client will be able to replicate this tailings waste recovery solution, thus maximizing gold collection efficiency.

3 | Replace conventional energy sources

Energy is a key factor in processing plant operations. It is a major cost, often around a third of the total cost, and is becoming more critical as an environmental consideration. The plant can minimize energy consumption by using processes such as high-pressure grinding rolls and autogenous or semi-autogenous grinding or vertical milling.

Once a plant has reduced its energy consumption, the next step to becoming more sustainable is transitioning to a greener, cleaner energy source. Renewable energy in mining operations is becoming more common thanks to increasingly cost-effective energy storage. A great example is the rapidly maturing solar energy project from Alinta Energy. Stantec consulted on the design and construction of this solar energy project. When complete, it will provide up to 60 MW of generation capacity in the Pilbara region of Western Australia.

Where the industry is headed – new standards

It’s exciting to see how quickly the mining industry is evolving. Ten years ago, discussions around renewable energy or reusing tailings were rare. Now, we’re seeing mining companies being proactive and making these things happen every day. Even though many renewable energy projects are still in initial concept, permitting, and design stages, it’s great to see how much progress has been made in the last decade.

It’s very likely we will see greater regulation and licensing around energy efficiency, waste management, and overall, renewably energy or greenhouse gas emissions. Process plants traditionally measured by demand, schedule, grade, recovery, and yield, will likely have optimization and sustainability-related targets to hit as well (if they don’t already!) So, it’s important for mine owners and operators to act now to develop energy efficient and effective mineral processes. This will help them be more prepared for both the greater demand for minerals and metals and increased regulation in the future. 

Stephen Beamond is Stantec’s regional leader for energy and resources in Queensland, Australia and internationally.

1. https://www.iea.org/data-and-statistics/charts/minerals-used-in-electric-cars-compared-to-conventional-cars

Sandvik acquires mining business of Schenck Process

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Sandvik has signed an agreement to acquire the mining related business of Schenck Process Group (SP Mining). SP Mining offers screening, feeding and screening media solutions. The company will be reported in Stationary Crushing and Screening, a division in Sandvik Rock Processing Solutions (SRP).

“I am pleased that we continue to execute on our shift to growth strategy by expanding our core offering in a profitable niche, as well as strengthening the aftermarket share within rock processing. This validates our strategy when forming the Sandvik Rock Processing business area, and it allows us to bring value to a larger part of our mining customers’ value chain,” Stefan Widing, president and CEO of Sandvik, stated.

SP Mining is a global provider of high-capacity screening solutions, complementary to Sandvik’s offering, and with a strong aftermarket business which includes application support, screen refurbishment, product engineering design and manufacturing and digital support services. SPMining’s R&D and production sites are located in Australia, with additional production units in South Africa, Brazil and China.

The transaction is expected to close during fourth quarter of 2022 and is subject to relevant regulatory approvals.

For more information, visit www.home.sandvik/en.

ABB wins 40-t Koepke hoist order from OZ Minerals

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ABB has won a large order for its highest payload Koepe production hoist, associated infrastructure, and safety systems from Australian mining company OZ Minerals. The contract will help to ensure efficient processing performance and a long service life as part of an ongoing US$400 million shaft expansion at the Prominent Hill gold-silver-copper mine in South Australia.

The hoist, which will be designed and supplied by ABB, has a capacity of 39,400 kilograms and the strongest drivetrain that ABB has ever installed in Australia. ABB specialists will also supervise installation and commissioning.

The Prominent Hill mine began operations in 2009 as an open pit mine, but it is now an underground mine producing 4.5 million tonnes per annum, moving to between 4.5 and 5.0 million t/y from 2022 via a trucking operation. The hoisting shaft provides access to mineral resource outside the current trucking mine plan that would have been uneconomical via a trucking operation from around 2033.

The additional hoisting capacity will increase the annual underground mining rate, extend the mine life, reduce operating costs, lower emissions intensity, and reduce overall operational risk, according to OZ Minerals.

Once operational, the installation at Prominent Hill will have ABB Ability Safety Plus for hoists, a suite of mine hoist safety products that brings the highest level of personnel and equipment safety available to the mining industry. It is the first fully SIL 3 (Safety Integrity Level) certified suite of solutions for hoists, rigorously examined and certified by an independent global functional safety certifying body, and strictly developed in accordance with the International “Safety of Machinery” standard IEC62061.

The products include Safety Plus Hoist Monitor (SPHM), Safety Plus Hoist Protector (SPHP) and Safety Plus Brake System (SPBS) including Safety Brake Hydraulics (SBH).

For more information on the company’s hoist systems, visit www.ABB.com