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Pulp and Recycling Options from Yale Material Handling

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It is a global market that produces around 411 million tonnes per year and has an annual turnover of £11 billion. From loose to packaged, recycled blocks and finished sheets, paper is used in a multitude of applications in daily life and in industry; hence the need to handle a variety of materials.

There are generally considered three main paper industry areas: pulp and recycling, paper rolls, and palletised finished products. Each of these areas requires a wide range of different materials handling solutions and specialist equipment.

Not only does Yale understand the solutions required to meet the needs of every facet of the paper industry, but it also has an appreciation of the evolving nature of the sector. “Paper applications are changing,” commented Josie Burrell, Industry Solutions Group Manager for Yale, “Recycling is growing, and the demand for quality and specialist paper is also on the increase. By understanding the industry trends we are able to better cater for the materials handling requirements of our customers. Around 20% of paper costs are attributed to handling and shipping – this is a huge proportion; therefore it is imperative that our clients can trust the solutions we provide.”

Recycled Paper Pain Points
7.5 million tonnes of recovered paper is collected per year, making it one of the largest growth sectors in the paper industry. In fact, around 80% of UK-made paper utilises recovered paper, which is by far the biggest source of recyclate from domestic waste streams. The process that transforms recycled paper is an area that possesses unique and specific challenges when it comes to forklift truck operation.

Although recycled paper bales come as a standard shape – dimensions and weight can all vary. Bales are frequently left outdoors, where rainwater can add to the moisture content and impact on weight and rigidity, causing handling and operator problems. Exposure to the elements can also take its toll on the materials handling fleet, meaning reduced reliability and risk to just-in-time fulfilment.

Dust and pulp from recovered paper presents a challenge to the fleet. If it permeates into the inner workings of a truck it can cause overheating due to clogged cooling filters and therefore the temporary loss of an indispensable asset. Moreover, the risk of fire is amplified, as paper is highly combustible.

Andreas Nussbaum, Facility Manager at Yale customer Kimberly-Clark, has an in-depth knowledge of the working conditions in the paper environment: “It’s hot, it’s humid, there’s dust everywhere and production is a 24-hours-a-day operation. Our work environment places very high demands on the vehicles in our factory. At the same time, it is necessary to move large quantities: the paper machines have an almost insatiable appetite for waste paper and pulp.”

Overcoming dust and debris
Using its years of experience and knowledge, Yale has developed a number of truck adaptations specifically for the paper industry. Included amongst the performance enhancing features of the Yale® Veracitor VX range is the automated flushing of debris from the engine compartment, which keeps the vehicle running for longer between clean-outs. Combi-cooler radiators cool both engine coolant and transmission oil, and a load weight display provides real-time feedback to the operator of the load weight being lifted.

Also featured is an underbody belly pan to prevent material entering the engine area and causing clogging and overheating, while drive-axel rubber guards minimise debris falling between the mast and the chassis. Protective elements include a radiator screen, powertrain protection, a sealed chassis, exhaust wraps, as well as tilt and steer cylinders being shielded by ballistic nylon covers.

For extreme operating applications Yale has developed the industry leading GDP50VX Counterbalance ‘Cool Truck’ package. Packed with features to overcome the difficult environments found in the paper supply chain, the Cool Truck features a hydraulic fan with a self-cleaning reversing function, a fully enclosed frame to minimise the volume of paper debris drawn into engine compartment, and high temperature hydraulic oil.

“When operating standard forklift trucks in the paper industry, the radiators can easily get clogged up causing unnecessary downtime,” said Josie. “This is not only frustrating; it costs businesses money in lost production and can lead to other problems. This is where our clever Combi Cooler radiator comes into its own, with the fan changing direction for 20 seconds every 20 minutes to blow out any unwanted dust and debris.”

Confidence in the Yale solution
The pulp and recycling area of the paper industry is a challenging working environment making constant demands on materials handling equipment. For this reason, customers require a forklift range that offers the ultimate in quality and reliability. Josie is confident in the ability of Yale to fulfil these needs: “Each stage of the paper and products cycle can require a wide range of different materials handling solutions and specialist equipment. The process that transforms recycled paper is particularly unique in the challenges that it poses. Through consultation with our customers and industry experts we’ve developed a range of trucks that provide a package of features to support productivity in dusty, dirty environments.”

Successful IMHX for Yale Europe Materials Handling

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Yale Europe Materials Handling says it enjoyed a successful IMHX 2019, which took place from 24 – 27 September at the NEC in Birmingham. Yale worked closely with its UK partner, Briggs Equipment, to deliver an event that showcased a range of materials handling solutions, as well as the benefits of a close manufacturer-partner-customer relationship in driving productivity.

Taking place every three years (and biennial from 2021), IMHX is the UK’s largest event for logistics and supply chain professionals with tens of thousands of visitors estimated to have passed through the exhibition’s doors.

Yale Brand Manager, Iain Friar, said: “We’ve thoroughly enjoyed our return to IMHX for another fantastic event. We’ve demonstrated a wide range of solutions for boosting productivity, from robotics and alternative power solutions, to pallet and Very Narrow Aisle trucks – as well as the customer success stories of our longstanding partnership with Briggs Equipment.”

Close partnership
“At Yale, we pride ourselves on the close relationship we enjoy with Briggs Equipment, who help to deliver our company philosophy of “People. Products. Productivity.”, said Iain. “Our combined understanding of our customers’ industries and the challenges they face, enables us to offer the ideal solution for their application, coupled with the ongoing support of a knowledgeable, experienced dealer.”

Marston’s is a prime example of this close partnership. As a trusted supplier, Briggs was invited to Marston’s West Thurrock facility to advise on how to make the best use of their warehouse space. Briggs quickly grasped the challenges of the brewery’s site and supplied a range of customised Yale® equipment, including LPG forklifts with keg clamps, low level order pickers, and reach trucks. Marston’s is no stranger to Yale products, and its nationwide fleet now stands at over 200 Yale trucks, all of which are serviced and maintained by Briggs engineers.

To demonstrate the success of this ongoing partnership between Briggs, Marston’s and Yale, Marston’s kegs were the load of choice for the Yale® MP20 pedestrian pallet truck on display at IMHX. This proved to be a useful icebreaker with new prospects looking to find out more about how the pedestrian pallet truck and precision control tiller head can help optimise productivity in their operations.

A pallet of sweet treats, kindly provided by another Yale customer, could also be spotted on the Yale MTC13 Very Narrow Aisle (VNA) truck. Capable of lifting up to 17m, Yale VNA trucks offer greater cube utilisation by optimising pallet storage and retrieval at high levels and in very narrow aisles. This allows warehouse managers with limited space to fully utilise it and increase storage density.

UK debut for Yale robotics
Yale displayed its robotic MC15 counterbalance stacker for the first time in the UK. Visitors watched as the counterbalance stacker autonomously lifted a pallet from racking and carried it across the stand, simulating a warehouse application.

“The robotic counterbalance stacker generated a great deal of interest. Visitors were particularly curious about how the Driven by Balyo technology enables it to operate without the need to install additional infrastructure, and were impressed to hear how easily the truck can switch between manual and autonomous modes” said Iain.

Yale robotic trucks are a cost-effective solution for applications seeking increased uptime and productivity, without the additional cost of installing and maintaining a dedicated physical infrastructure. The trucks use existing structural features to generate their own map of the working environment, so there is no need to bury wires in the floor or mount reflectors on the walls.

The current Yale robotics fleet includes a counterbalance stacker, tow tractor, and low-level order picker, all of which can integrate fully with existing Warehouse Management System (WMS) or Enterprise Resource Planning (ERP) software, allowing real-time adjustments to be made.

Going green
Alternative power solutions continues to be a growing topic within the materials handling industry and Yale industry experts were on hand to discuss the most appropriate energy solutions for specific applications at IMHX. This year the Yale stand featured an all-electric line-up, including a lithium-ion powered MP20 pedestrian pallet truck.

Iain Friar concluded: “It was a pleasure to speak to both new and existing customers at IMHX and have the opportunity to demonstrate how the close partnership we have with our dealers can benefit them. We are passionate about providing tailored solutions, helping operations maximise their productivity and efficiency, without compromising on ergonomics or total cost of ownership. We are already looking forward to returning to the next IMHX!”

Chinese contractor to deposit Sh31m in tiff over mining site

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A Chinese construction company has been ordered to deposit Sh31 million in an income-earning bank account pending the resolution of a dispute with a Kenyan firm that helped it unlock a stalemate with residents over a mining site.

Stecol Corporation was directed by High Court judge Alfred Mabeya to deposit the amount after observing that it was the sum claimed by Enzyne Creations Ltd when it negotiated a deal on behalf of the Chinese firm on mining at Katani Quarry in Machakos.

The amount is, however, far below the Sh326 million that was being sought by Enzyne. It is also a win for the Chinese company after the court ordered the lifting of an order freezing its accounts after making the deposit.

The Chinese firm had claimed the freeze of its bank account had paralysed its operations and it was unable to fund the ongoing construction projects, pay salaries, meet daily operational costs, payments to service providers, and taxes.

“The court, therefore, is of the opinion that the respondent is not a flight risk as it is based in Kenya and is carrying on various projects worth a lot of money,” the judge said.

Enzyne claimed in court documents that it helped negotiate and create a good relationship between the firm and residents following a standoff over mining at the quarry.

INLINE ENGINE PLATFORM INTRODUCED BY SCANIA

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The Bauma show has witnessed the launch of an inline engine platform from Scania. 

Technical highlights include increased power density and longer service life.

In addition, Scania is promising the inline engine platform will ‘set a new standard’ for fuel efficiency.

Pär Olof Åhlin, product manager, power generation, Scania clarified the importance of the new products.

“This is our most fuel-efficient engine platform ever, with more torque, more power and up to 50% longer base engine lifespan,” he said.

Specifically, fuel efficiency had been improved thanks to an enhanced gas exchange system and reduced internal friction. Also, increased turbocharger efficiency played a major role.

“We want to empower a more sustainable future,” Åhlin added. 

“The leading position we have in trucks and buses now expands to industrial power.”

In real world terms, the 13-litre engine can achieve a fuel consumption improvement of up to 7%.

That figure is compared with the current generation at the same power output. 

In other words, four litres of diesel can be saved for each engine hour at full load.

A shift towards sustainability has definitely reached the construction segment, stated Scania. 

The company believes that as long as combustion engines are still in use, their climate impact should be improved. 

Therefore, the Swedish manufacturer is making big moves to decrease how engines affect the climate. 

“You will see this in the non-road mobile machinery and earth moving equipment powered by Scania. 

“And, it is truly obvious in our new engine platform,” said Mert Uzel, product manager – industrial at Scania.

Meanwhile, Scania brought a number of other products to the construction show.

For example, the company’s stand boasted its next generation 13-litre engine and EV-related solutions.

There was also the a possibility to experience the Next Generation 11-litre DC11 engine via augmented reality.

FLAGSHIP ACTROS L MAKES M&M GREENE GO RED

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M&M Greene has invested in a flagship Actros L from Mercedes-Benz to celebrate its 40th anniversary.

The Carmarthenshire haulier’s latest addition has also had a special red paint job, therefore it is difficult to miss. 

Euro Commercials, which supplied the new truck, was originally using it for demonstration purposes.

However, when the Greene team took it to the Convoy Cymru truck show, they made an offer to buy it. 

The 2563 variant has a GigaSpace cab and is powered by a 625hp, 15.6-litre engine.

As expected with a flagship, the Actros L has a high specification when it comes to technology.

For example, it features MirrorCam, Active Brake Assist 5 emergency braking aid and the latest version of MB’s Predictive Powertrain Control.

 Meanwhile, there a numerous options added into the mix, such as a twin-screen dash display and automatic climate control.

The interior of the flagship Actros L needed to look the part, therefore it boasts aluminum and chrome trim.

A TV, DVD player and pull-out fridge are also included in the specification. 

M&M Greene vehicles are predominantly green, however, the new addition features metallic red paint and colour-coded bumpers. 

There’s also a black grille, roof-mounted light bars and Alcoa Dura-Bright alloy wheels.

The new flagship Actros L makes up part of a seven-strong fleet at M&M Greene.

Vehicle include give tractors and two rigids.

In addition to its latest Mercedes-Benz, the line-up includes 15- and 17-registered Actros units. 

An 8×4 Arocs 3245K tipper which is on a 16-plate also features, while another Actros L 2563 arrives in the new year.

Company director Mike Greene explained the high-spec trucks are nothing new. 

“The latest Actros L has a definite ‘Wow!’ factor, though, even by our own standards. 

“It ticks so many boxes on the options list and it looks fantastic.” 

FLAGSHIP VOLVO FH HEADS TO DAVID BOYLAN

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Owner operator David Boylan has taken delivery of a flagship Volvo FH 540 Globetrotter 6×4 tractor unit. 

The vehicle has been specified to combine the highest levels of driver safety and comfort, while also improving operational efficiency. 

A Schmitz Cargobull tri-axle tipping trailer will be used with the truck, which is tasked with delivering sand, pebbles and crushed stone.

Boylan explained his decision to go with Volvo.

“Getting the best bang for your buck is vital in today’s climate,” he said. 

“Therefore, when it came to ordering a new truck, Volvo was the number one choice.” 

“The FH is already putting in strong performances day-to-day.

“The fuel economy gains we’ve seen versus the older truck it replaced have certainly helped.

Boylan left no stone unturned in refining his new truck’s specification. 

For example, he selected numerous Volvo option packages to create the best working environment. 

As a result, the flagship Volvo has a Globetrotter cab with Drive++ package, which includes desirable extras. 

There’s an electrically operated interior sun visor, as well as extended leather upholstery and electronic air-conditioning. 

Meanwhile, twin armrests and a media package with navigation ensures a premium onboard experience. 

The FH is powered by Volvo’s D13K 540hp Euro 6 Step E engine, which offers a maximum 2,600Nm of torque. 

Other features are included, for instance, include the Volvo Engine Brake, which boosts safety and reduces brake wear.

Another important addition is the Visibility+ pack, thereby adding in distinctive LED headlights that adapt to the conditions.

“The environments the truck is expected to perform in can be very difficult to navigate safely,” said Boylan. 

“Therefore, ensuring maximum visibility was a top priority when it came to settling on a final specification.” 

Concluding, Boylan said the flagship Volvo FH would cover 120,000km a year, working six days a week.

TRIO OF TAG AXLE TRACTOR UNITS SENT TO SUGARICH

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Three Volvo FM 500 6×2 tag axle tractor units have been ordered by food reprocessing business SugaRich. 

The trio will join a fleet that, until recently, traditionally ran with a rival manufacturer.

However, SugaRich chose Volvo because of the FM’s improved visibility and performance.

The trio of tag axle tractor units will deliver surplus food products to SugaRich’s seven reprocessing mills.

The trucks use Volvo’s D13K engine, which puts out 500hp and offers up to 2,500Nm of torque. 

The 44-tonne FMs are expected to clock-up roughly 200,000km a year for SugaRich.

Ryan Clay, national transport manager, SugaRich, admitted that aftersales support issues also played a part.

“We were keen to get a new marque on board to ensure we always had the back-up we needed,” he explained. 

“Therefore, Volvo was the obvious choice as it is a quality product. 

“We’ve also been impressed with the competitive price it was able to offer us.”

Continuing, Clay also singled out Volvo Truck and Bus Centre South & East for support.

“These new FMs are very impressive,” he said. 

“The updates to the interior and the cab have taken it up a level for sure. 

“We are confident that they will be more than a match for anything we have run before.” 

The three new trucks all feature a fully digital dashboard, which makes things safer for drivers. 

In other words, the 12in instrument display and a smaller side display provide easy access to the right information. 

Drivers also benefit from the display in other situation, for example, when loading or trying to plan the best route.

“As a business, what we do is really good for the environment so we want to run a sustainable fleet as well,” adds Clay. 

“Therefore, the FM’s fuel efficiency will form an important part of that.”

TRUCKS TARGETED IN DVSA CRACKDOWN ON UK ROADS

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A DVSA crackdown has found that one in 10 vehicles had the most dangerous mechanical issues.

The news comes following a day of action by DVSA, National Highways and also local police forces. 

The defects covered a range of components on trucks that were subjected to roadside checks.

For example, problems with steering, suspension and wheels were reported.

In addition, tyres and brakes were also found to be not roadworthy in some cases.

All are parts that affect driver’s control, therefore could have resulted in a serious injury, argues DVSA.

The DVSA crackdown, which happened on 29th September, targeted vehicles from Edinburgh to Dover and Glasgow to Plymouth.

Meanwhile, there were 83 deliberate or negligent traffic offences recorded. 

These included falsification of documents, licence issues and no operator licences.

Drivers’ hours offences and carrying excess weight were also recorded.

In total, 410 HGVs and 109 LCVs were checked.

From those vehicles, 150 prohibitions were handed out.

DVSA’s director of enforcement, Marian Kitson, underlined the importance of the initiative.

“The results of this operation serve as a reminder of the risks associated with cutting corners on road safety,” she said.

“DVSA is here to support those who operate safely and legal. 

“Therefore, we want to ensure they are not disadvantaged by dangerous and reckless road users.”

Meanwhile, Commander Kyle Gordon of National Police Chiefs Council (NPCC) Roads Policing Operations said some drivers were endangering people’s lives.

“We welcome the opportunity to identify those drivers who would put themselves and others at that risk, which is totally unacceptable.”

Finally, Mark Cartwright, from National Highways, urged everyone to play their part in raising standards.

“The majority of drivers and operators abide by the law, but a small minority do not.

“Those who put themselves and others at risk can expect to be caught.”

Gemfields operations resume in Mozambique after insurgency attack

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Gemfields Group Ltd said on Monday its operations in the northern Cabo Delgado province in Mozambique have resumed after militants raided its neighbouring ruby mine last week.

The attack linked to insurgent activity was reported on Thursday last week at the neighbouring ruby mine belonging to Gemrock, which lies about 12 kilometres south-east of the operations of Montepuez Ruby Mining Ltda, in which Gemfields owns 75%.

After this attack, Montepuez Ruby Mining started evacuating employees and contractors. Mining operations at the site had ceased.

On Monday, the London-headquartered gemstones supplier said key operating personnel now had returned to its mine, and basic operations had resumed.

Mining and processing activities are being resumed in phases after giving due consideration to perceptions of threat in the licence area, the company said.

Montepuez Ruby Mining remains on a state of high alert and in regular contact with Mozambican government authorities, Gemfields said. The Mozambique police force remain on site at Montepuez Ruby Mining and will maintain a presence for the foreseeable future.

In Cabo Delgado province in Mozambique, Islamist rebels have been carrying out attacks since 2017.

Gemfields shares were untraded at R 3.10 in Johannesburg early Monday. They were untraded in London at 15.00 pence.

FCH CONSTRUCTION SERVICES CHOOSES CUSTOM IVECO

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A bespoke Iveco X-Way has joined the FCH Construction Services fleet as the business looked to add muscle.

The new model will be required to carry and load heavy cargo, therefore a special kind of truck was required.

As a result, the operator worked with Iveco dealer AM Phillip Trucktech and The Thompson Group on the spec.

The X-Way 8×4 Tridem with rear-wheel-steer features a rear mount bucket crane and two-way tipper body. 

Furthermore, it is powered by the Cursor 11 460hp diesel, mated to a 12-speed gearbox. 

Aside from the conventional elements, FCS Construction Services selected a number of specialist options for the X-Way. 

For example, it features rugged tyres, an increased ride height and underbody protection.

The truck will be loading and unloading pipework in some challenging conditions. 

Therefore, Thomspon Group were tasked with coming up with a bespoke bodywork solution.

The 12-cubic metre box is capable of tipping on either side of the truck via a set of hydraulic doors. 

This layout enables the driver to remotely activate the whole tipping operation to ensure total operator safety. 

A manual redundancy tipper door feature, meanwhile, has also been integrated to ensure the X-Way is always operational.

Continuing the spec, an Epsilon M135L HPLS rear crane, features on the FCH Construction Services vehicle. 

It comes complete with stabilisers and a reach of over 9m, helping it lift 750kg at full extension. 

Fraser Hart, MD, FCH Construction Services MD reflected on the five-month process of designing and building the truck. 

“Our vehicles have a tough life and work in a challenging environment,” he explained. 

“We’re confident this new Iveco addition to the fleet will further add to the level of service we provide to customers.”

FCH Construction Services currently runs a fleet of over 30 commercial vehicles.